Haber 7


How to remove outboard flywheel nut

Isn’t it time you Replacing an engine flywheel can be a daunting task, but for those who are fairly familiar with the inner workings of their car, it should not be necessary to seek the help of a mechanic. Tool Outboard Flywheel Cmc-985-145 Removal Mercury Outboard Mercury Cmc-985-145 Removal Flywheel Tool Mercury Outboard Flywheel Volvo Penta Heavy Duty Front Propeller Nut Removal Tool 3855876 Volvo Penta - $49. How to Remove Connectin Rods. Torque locknuts in 3 Torque locknuts in 3 progressive steps until secured. Instead, heat it, or freeze it. lifted the motor about 1/2 inch. There is a special tool made for holding the flywheel by engaging the arms of the tool into the teeth on the perimeter of the flywheel. or put the bike in gear, hold the rear brake, and loosen the flywheel nut. If it is attached with a nut, remove the retaining nut with the appropriate socket. STRAP WRENCH to tighten the nut on the flywheel I need a STRAP WRENCH to tighten the nut on the flywheel on a 1968 Johnson 9. 03. Johnson/Evinrude Slow Cranking Solution! How to install Outboard Pistons when rebuilding your outboards motor. Use a socket and long-handled ratchet to loosen and remove the flywheel nut. How to remove lower unit 1977 Evinrude Outboard Motor Part 1. boatpartstore. tightening torque The following tighten torque specifications and important fasteners are examples of torque specs you will find in a Suzuki manual. 2009 · I'm trying to remove the flywheel on a TFD that has sat for 30+ years. Diagnostic Under the Flywheel on a Mercury Outboad Motor, Trigger, Stator. Zinger Mercury Mariner Outboard Lift,Flywheel Puller Removal Tool MBS Mfg Mercury Mariner, Force, Yamaha Outboard 1 1/2"-16 Flywheel Puller 91- Feb 19, 2009 It's pretty basic, you just need something of a good flywheel holder to lock the flywheel so you can remove the flywheel nut with a socket and A step-by-step guide to inspecting your flywheels and keys to remove and With the flywheel nut threaded onto the crankshaft, install a flywheel puller so its Hi all, can anyone tell me how to remove the flywheel on a mariner 4hp? Here (http://www. FLYWHEEL MAGNETO TIMING Motorcycle Magnetos are great things. Overall a brand new British Seagull would have looked very shiny in the showroom. This can be accomplished by tying off the engine operator presence bail. After you have removed the nut you will need to adapt a puller to the bolt pattern of the holes in the top of the flywheel or purchase a flywheel puller from a Mercury dealer that threads into the recess in the center of the flywheel. For that, you will need a flywheel puller. KD makes a good one. Pry up the oil pan at pry tab and in the open space beneath the oil pan. ow to Remove Flywheel. Charging a battery from an outboard. 2015 · Remove the nut was easy but not even with one person at the flywheel holder and other at the wrench something happen even after the flywheel/crankshaft area around the thread been soaped in some kind of WD-40 oilremove the large nut frm the top of flywheel,making sure not to turn motor backward , then get a flywheel puller that fits . A1 Outboard. In order to replace some of those gaskets, you need to remove the powerhead. d) Hold hex wrench securely. Answers. 2009 · Dead center of the flywheel is where you removed the single flywheel nut. 57524 91-83164M Puller INSTALLATION 1. Insert a 6mm hex wrench into this screw. install new plug wires such that the coil boots allow about 1/4" of it to protrude. they show up nicely in the picture above. 02. How to Remove Pistons and Wrist Pins. Special Servicing of the H series Carburetor: Tip: to remove the flywheel, it is necessary to use an Harmonic Balancer Puller. Remove the engine/transmission mount from the driver’s side end. to/2sFeZpG I am participant in the Amazon Services LLC Associates program, an affiliate Insert a pry bar in between the bolts so you can prevent the flywheel from turning. 2009 · hello, i have a 90 v6 200hp outboard. place the 19 X 22mm wrench on the LEFT side and turn the puller screw to dismount the flywheel. Once the surfaces of the lower unit and exhaust housing come together, START the nut of the forward edge of the lower unit and the other four connecting bolts. Remove Nut on Top of the Outboard Flywheel Remove nut on top of flywheel. One of the biggest frustrations when disassembling a vehicle for restoration, or even repair, is the dreaded seized or stripped bolt. Followers 0. To hold the flywheel without the holder: a) Locate the 6mm hex head screw by the counter-weight. htmlDec 15, 2014 off a Small Outboard of the older motors, you will have to remove the flywheel to get into the ignition system. For Outboards to 40 - 60 horsepower For Outboards to 40 - 60 horsepower Buscar BuscarUse a claw puller 10 to 12 inch to reach around the outside of the flywheel, Make sure the flywheel nut is loose but not all the way off or remove this will prevent the wheel flying off. I called and spoke with Ron, he said they have the parts. bolt that on and tighten the center bolt giving the top of it a rap with a hammer when really tight . 2012 · I need a STRAP WRENCH to tighten the nut on the flywheel on a 1968 Johnson 9. Johnson ignition trouble. 2016 · INSTANTLY DOWNLOAD outboard repair manuals straight to your computer in seconds. On outboards 50 hp and up, you can use an impact gun set on a low beat rate, if you have one. Slide outboard shift lever into neutral position. (to the front of the flywheel, almost on center. 2011 · The other posters are pretty much right on. S. 00 24695 Flywheel Puller, Mercury, MK15, 20, 25, etc, KG Has a three bolt patten for small Merc's up to 4cyl MK55 - 30's. TO remove the coils, first disconnect the two coil primary leads from the condenser post and condenser clamp; then remove the two core screws which fasten the lam- inated core to the stator plate. at the dealership was unable to find that particular tool in the manual that holds the flywh17. 2009 · I have a 5 hp Marina and I think they're much the same so when I removed the flywheel I undid the central nut and used a puller to shift it, needing a shart tap with a hammer when it's tensioned. c) Rotate the flywheel until the counter weight contacts the hex wrench. give yourself some slack so you can get some speed up before the chain goes taught. What to Do With Motor If It Has Been Submerged in Water. Remove the nut was easy but not even with one person at the flywheel holder and other at the wrench something happen even after the flywheel/crankshaft area around the thread been soaped in some kind of WD-40 oil KG7 torquing flywheel nut? Home › Forum › Ask A Member › KG7 torquing flywheel nut? This topic contains 10 replies, has 7 voices, and was last updated by johng 3 years, 9 months ago . Steering stem nut socket Application: DR125SE GSX-R750W DR200SE GSX-R1100W GS500/E LS650 GSF400 RF600R GSF600/S RF900R GSX600F VS800GL GSX750F VS1400GL GSX-R600 VX800 GSX-R750Ron was amazing. How do you keep the flywheel from spinning while removing / reinstalling this nut? I assume it is straight forward to remove the flywheel with a 3 arm puller once the nut is removed. These are metric engines, and I haven't found anything that works yet. useful products LAING'S OUTBOARDS sells many special service tools and products for outboard motors. They are harder to adjust, and it is not easy to adjust them using the method I gave in the Ignition Timing Page. Good luck. Just one other thing. Heat should work well on this flywheel problem just keep a couple of things in mind. With the flywheel nut threaded onto the crankshaft, install a flywheel puller so its bolts engage the holes adjacent to the flywheel…09. Remove the nut, then use a puller. 9. To remove the main nut, you need to keep the flywheel from turning. The fly wheel will resist it for a turn or so then come off with no bending banging distorting or shagging of bearings. When the flywheel nut is loosened a couple turns, you can lift up on the flywheel while you tap on the nut with a hammer to pop the flywheel off of it’s tapered shaft. Follow the factory service manual instructions for flywheel removal and you have to use the factory tool and special bolts for removing them. Everyone seems to knock Force-Chrysler. Re: how to remove flywheel? 200hp johnson v6 Loosen the large flywheel retaining nut in the center of the flywheel about 2 turns. 4 Remove positive (+) cable from the starter. 2008 · First, you'll need a flywheel puller. Mercury Efi Outboard Piston Installation. Disconnect spark plug leads and fuel hoses. 5 [EL] 1007529. Once you have removed the flywheel you will see the stator. Remove the recoil starter ( 3 bolts and the startingear link) If you can turn the flywheel slightly: Gearcase seized If you can't turn the flywheel at all: Engine seized. These methods contain both simple options, and some that use luxurious tools such as an impact gun or welder. Breaker point test. Remove Old CDI. They are very simple to work on, even for me and I`m no outboard tech. Pulling a flywheel on a vintage outboard motor is sometimes necessary for resolving ignition problems with points or coils which are located underneath the flywheel. There is a label on the flywheel: "DO NOT STRIKE". Hold flywheel securely and screw fly- wheel nut as tightly as possible on crankshaft end. 5 CC outboard motor and am having a hard time removing the flywheel I was able to remove the black nut on top of it but it still won't budge. Be sure to remove the spark plug wire from the spark plug and secure it to an engine ground. The flywheel nut was hard to get off, but eventually came off. If some bonehead does the magnets crack. This may be rudimentary but I need to remove the flywheel in my Johnson 9 1/2. Remove the flywheel nut by utilizing the starting rope groove in the flywheel. How to Remove Coil. HOW TO CHECK A JOHNSON AND EVINRUDE COIL. You can see how the timing belt goes under the flywheel through the stator and connects to the shaft gear for the magneto assembly. Should it go to the repair shop? The shop will do a good job but they’re always busy and the repair will probably take two weeks —remember your out of town guests want to go fishing tomorrow. That must have been some piece of Styrofoam. also put a strain on the flywheel hanging from a chain from a cherry picker. Put it into the "loosen" mode, set the handle horizontal on the LH side as you look at it, then smack the ratchet handle HARD with a dead-blow hammer, 2X4, or somesuch. Search Results for Johnson Flywheel Parts. Locate the center point of the slack or lost motion that exists in the shift cable as follows: a. 13. 1. TIGHTENING TORQUE. I made an anti-rotation tool from some flat steel stock about 3 feet long and drilled the mount holes on site A 2nd person to hold the flywheel helps when removing the nut. You need one with bolts that thread into the screw holes on top of the flywheel. Cut one strip about 8" long and drill a hole big enough that a 8mm bolt will fit through it. Jamming rope in the cylinder stops the cylinder from moving without damaging it, which also prevents Before you remove the flywheel key on a Suzuki 115 hp outboard motor you need to make sure you disconnect the sparkplugs and remove the flywheel nut. com › … › Mercury Mariner Outboard Forum29. Remove the four bolts attaching the support to the chassis, and remove the heavy part. How to remove a flywheel with no puller. The outboard flywheel pullers you buy are often weak, so if yours is bending etc get a bit of heavy c section iron, drill a center hole, weld a nut The flywheel on an outboard will need to be removed when repairs are needed such as the motor You can remove the flywheel from a mercury outboard motor by keeping the flywheel Loosen the flywheel nut by using an impact wrench. Remove the top engine case cowl to your outboard, by unclasping the case snaps. Hence the sneeze as gas blew past the piston rings when the engine fired finally, and then the gas would come out of the crack in the side of the crankcase. Offering discount prices on OEM parts for over 45 years. It was at that exact moment that I realized this method would only work when getting the nut off, not for putting the nut back on. Re: How to Unseize a seized Outboard??? All good advice above,but don't forget to change the impeller before trying to run it with fuel. Flywheel Nut Washer Key 5358a 2 5358a2 Mercury Outboard 200 20hp 1973 - 1977. The outboard should be mounted high enough on the transom so that the exhaust relief hole will stay at least 1 in. All Engines All Engines YB-07003 Backlash Adjustment Plate This universal plate bolts to the lower unit and will accept most magnetic dial indicator bases for accurate lower unit backlash checks. 17. To replace the 1. well anyways i had to use a puller to removed the flywheel and am wondering if all i have to do is tighten the nut down again to 75ftlbs or does this have to be pressed on. I was thinking you were suggesting a method for the title " how to get the flywheel off without the puller". 5 Remove mounting bolts or hardware and remove starter from vehicle. LOW TENSION MAGNETO WITH POINTS 13. 2011 · Re: How to hold flywheel to remove flywheel nut?? I think they make a specific tool, but I took a piece of rope, put a knot on the end, and wrapped it around the pull start. DESCRIPTION: The FW2A-24 series is a two cylinder nate firing flywheel type …Post 6960922 - TheHullTruth is the premier boating and fishing forum on the web!Johnson Evinrude 1971 To 1989 1 To 60hp Service Manual Pdf DOWNLOAD HERE JOHNSON/EVINRUDE outboard service manuals in adobe pdf format a repair manual for 1971-8931. below the carbs is the shift rod and take the small pin out , then remove all bolts that hold the gear case to the leg then drop the unit and place in a vice to hold by the skeg fin below the prop ! normally its the edges of the gears and the central slide clutch that wear, remove and have re cut at machine shop ! saves buyin new gear set !! check Mercury Outboard Powerhead Removal . On engines with a solenoid heat shield, remove the front bracket upper bolt and detach the bracket from the starter. 2008 · Here is the problem trying to remove a rusted up flywheel, so far my MP flywheel removal tool is now dead it killed the threads and it spun out not good. If the engine is equipped with a flywheel brake, remove any cover and disconnect the outer end of the brake spring. 06. This is best achieved by jamming the flywheel (to prevent its rotation) with a wooden wedge between its outer circumference and a mower cross bar. The strap wrench needs to fit a 7+ inch diameter flywheel. txt) or read online. The flywheel nut takes 145 ft. How to Remove Cylinders. Part where the nut came off of is the crankshaft end. 9 evinrude i have been trying to take the nut off of this outboard by truning the nut ccw on the flywheel and do they make a sp … read more cut two wedges from a 2x4 and found a flat spot on the block 180 degrees from each other. Yes, its been in storage for awhile but it was running well when you left it. 09. Mercury 150 Black Max flywheel/stator removal. With a small engine, the best tool for the job is a sandblaster. How to Remove Timer. While holding the flywheel steady with a flywheel holder, loosen and remove the flywheel nut with an adjustable wrench. com/youtube?q=how+to+remove+outboard+flywheel+nut&v=faI_fLS6QWU Mar 18, 2015 Pulling a flywheel on a vintage outboard motor is sometimes necessary for resolving ignition problems with points or coils which are located  Removing the Flywheel - LeeRoy's Ramblings www. And for that matter the multi-point locking bar to keep the flywheel from spinning. 2010 · I tried to check the flywheel key in my lawn mower, but can't open the cover. lbs on the puller bolt and it will not move. 11. tune up your mid size johnson/evinrude outboard! the holes thus uncovered will be used to pull the flywheel. This can be accomplished by removing a spark plug and stuffing enough rope into the cylinder to prevent the piston from moving any further on the upstroke. to/2sFeZpG I am participant in the Amazon Services LLC  How to Remove a Flywheel on a Johnson / Evinrude / OMC www. The wet plugs are to be expected. Remove the two screws holding down the points. Insert a pry bar in between the bolts so you can prevent the flywheel from turning. Easily remove the spanner nut that holds the bearing carriage in your Mercury/Mariner outboard motor lower unit. 07. You can place the powerhead on table and go to work. 10. How to Remove a Stubborn Nut/Bolt: There are MANY ways to remove stuck and stubborn nuts/bolts, here are some of the ways that I've found work best. The puller shown below is one that I made that is somewhat universal for these size of motors as the 3 bolt holes are slotted to accommodate different hole patterns. com/removing_the_flywheel. I made an anti-rotation tool from some flat steel stock about 3 feet long and drilled the mount holes on site A 2nd person to hold the flywheel helps when removing the nut. 04. removed the lower balljoint pichbolt and seperate the lower balljoint front the steering knuckle. 5 HP, MQ14E. Repro. But once you get the nut off, then the fun begins with removing the flywheel. It also houses the drive gears, the driveshaft that comes down from the engine and the water pump that cools the motor. how to remove outboard flywheel nut lbs of torque on installation so it it even higher for removal. CYLINDER BLOCK AND CRANKCASE 4. remove flywheel 217586753 Craftsman Outboard motor I do recommend that you remove the nut from the top of the flywheel and soak down the crank end with some via YouTube Capture How To Remove Johnson / Evinrude Flywheel & Nut. how to remove outboard flywheel nutFeb 15, 2017 1 5/16 Flywheel Socket: http://amzn. Sometimes it's a carbon steel bolt corroded solid on a cylinder head. 2. its not right in front of me, but either for the removal or the re-installation, I think the removal, you have to reverse the rope, to have the tension pulling in the right direction while losening the nut. Remove the ignition points case with a screwdriver. com/specialtools. Bearing Pullers, Flywheel Pullers and Other Puller Tools Pulling bearings or flywheels requires the right tool to get the job done quickly and easily. $132. Works with most flywheels having three threaded holes for pullers around the center flywheel nut hole. In the center of the flywheel, where the top of the crankshaft comes out, plut a few drops of solvent into this area. e) Torque to spec. By solvent, I mean, white spirit, cellulose thinners, wd-40 or even a little petrol with some oil mixed into it. com/parts/mariner-outboard/mariner-outboard-parts. To do this job without damaging the crankshaft or the flywheel you will need a "Special tool". Then, you will need a tool to keep the wheel stationary as well as a lobe wheel peeler. BRIGGS&STRATTON CORPORATION POsT OffICe bOx 702 MIlwAukee, wI 53201 usA 414 259 5333 MS-8746-10/11 ©2011 Briggs & Stratton Corporation Use Genuine Briggs & Stratton Service Parts10 Tricks to remove that Stuck, Seized, or Stripped Bolt/Nut. 9 evinrude i have been trying to take the nut off of this outboard by truning the nut ccw on the flywheel and do they make a sp … read more Removing flywheel? Outboard Technical Discussion Welcome to the Checkmate Community Forums forums. 10 Aug 2002 Failing that, I have managed to do this by undoing the nut that holds the flywheel and then leaving the nut on but loose, carefully pry with a 15 Dec 2014 off a Small Outboard (1) Remove the flywheel nut. Then, you will need a tool to keep the wheel hey boat tech need some help on how to remove the flywheel from a 1978 9. 2010 · Replaced a stock flywheel on a 07 yz 250 with a GYTR unit but was unable to torque the nut 40 ft/lbs. Pull off the flywheel. The timing has to be reset after. TD-20 Johnson 5 hp 1946-1948 flywheel with starter pawls, etc. to remove the rh axleshaft, remove the rh wheel and splash shield. marineengine. 30. 8 hp flywheel and ignition components parts. Tighten the puller a bit and tap very lightly all around the flywheel with a hammer to break it loose. Remove the flywheel nut cover. I'd op for the replacement nut. I learned that the hard way many years ago. A Johnson outboard motor's lower unit contains the propeller shaft or, in the case of the jet drive, an impeller shaft. Tried pulling on it banginghow to remove the lower unit on a 1987 9. Some filing may be needed. To perform any maintenance on the ignition system other than cleaning or adjusting the points, it is necessary to remove the flywheel. 8 Outboard Powerhead. Generally you need 4 items-. leeroysramblings. The parts dept. Basically they come in two types, the Points type and the Electronic type. Lift it until it rests firmly on the oil pan. c. Repairing My Yamaha 40hp 2 Stroke Outboard Motor. I had previously ordered parts from another website and never received a notification that they were on back order. How to remove the cylinder head from a Yamaha 50HP four stroke outboard motor. 01. With the older small 40 series with the Villiers ignition it is possible to hold the flywheel through the big apertures with one hand and do the bashing with a hammer onto the (slave) nut with the other hand. Then, you will need a too … l to keep the 06. Are you using the factory flywheel puller which has about a 1" diameter threaded bolt in the its a midget mark 2. Remove any parts that might interfere with the flywheel removal. Replace washer (27) and nut (26). Slide outboard shift lever into neutral position. 4 mm) above the water line when the engine is running at idle speed. Now I have an 85 HP Johnson with a "good" used stator (fingers crossed) and no flywheel. Take another nut and bolt and put it thru the middle hole. in a recess the nut is located in OR if it does, you can round off the flats if this nut is rather  would probably give you the info for a cup of coffee and a donut. Remove the three bolts holding the remaining bracket on the transmission. You can also use an impact wrench to remove the nut but you want to torque it back on by hand to the required specification. Remove the air duct by taking off its two bolts. If we are talking about the flywheel nut, it has 2 flats on it to tighten and loosen it and it is not a left hand nut. These very useful tools can make any repair or maintenance job easier. There will usually be 3 small screw holes spaced evenly around the top of the flywheel. Febr. I think that's pretty much by the book. Remove the starter mounting bolts. Fasten an appropriate chain hook to the off-set lift-ing eye. . pounds of pressure on each tward removing the flywheel,(D) with a hammer of softer material than the flywheel nut, strike the puller bolt end (they are made for this) or the flywheel NUT (or end of the crankshaft if many threads rise above the nut___but protect the threads from damage) fewer than six stout blows from a solid but Before you remove the flywheel key on a Suzuki 115 hp outboard motor you need to make sure you disconnect the sparkplugs and remove the flywheel nut. Have an assistant to help you with this operation if you need more leverage. All of a sudden I had maybe one of the best idea's ever. 85. How to check trigger on Force Mercury 40 HP 50 HP. 19. This can require considerable force to break the flywheel free from the crankshaft. com/sports/removing-outboard-flywheelRemove Nut on Top of the Outboard Flywheel Remove nut on top of flywheel. the rest is pretty intuitive. 99 Re: How to Unseize a seized Outboard??? he is trying to turn it with a spanner on the flywheel nut (and a hammer) kind of don't think it is the starter. 05-08-2009, 05:09 PM #20 OUTBOARD MOTOR INSTALLATION Electric Start Models – Remove plastic cap from flywheel hub. You will need a really good wheel/gear puller and some grade eight bolts to remove the flywheel as well. and then carefully remove the flywheel from the crank The flywheel on an outboard engine is a round, metal mechanical piece that stores and uses rotational energy to power engines and to give balance to the crankshaft. Status: GelöstAntworten: 1Removing flywheel? - Checkmate Community …Diese Seite übersetzencheckmate-boats. In order to access the crankshaft of the motor the flywheel will need to …What usually happens the sharp rap on the nut along with the weight of the motor, drives the motor/crankshaft down slightly, leaving the flywheel where you are holding it, and will pop it off the crankshaft taper, allowing you to then remove the nut and lift the flywheel off. Remove the four lower mount bolts. How to Remove a Flywheel on a Johnson / Evinrude / OMC Outboard Motor. Once the nut is loose remove the impact wrench and turn the flywheel nut by hand to remove it. Once the old paint is gone, prime the metal before painting or use rust paint (no primer necessary). might have to do it again after getting it real snug again. 22. To remove the magneto, back the flywheel screw off, place a pry bar under the rim of the flywheel, bracing it solidly and give the top of the crank a sharp rap…maybe two or three…to break the flywheel loose. 10. 5/8 inch nut for removing the flywheel from the engiineThirdly, a couple of hours before you want to remove the flywheel, remove the top nut, remove the top cover. Ignition Pickup And Stator Checks For AC Scooters, ATVs, & More. hardware, anodes, control cables, oil warning module, power trim relays Replace the aircleaner, remove the spark plugs and spray maybe an ounce into the cylinders while hand cranking the engine. com/forums/showthread. Disconnect the evaporation hose from the cylinder head cover and remove the hose. One end of the breaker arm makes contact with as satisfactory; if there is no spark, remove the flywheel,Easily remove the spanner nut that holds the bearing carriage in your Mercury/Mariner outboard motor lower unit. I removed the six allen bolts without much trouble and expected …10. Place the transmission jack beneath the transmission. Re: small outboard flywheel removal/devon. The inside of the hole where that nut was located is threaded. 3) the correct size, 6 point, metric socket to use on nut, 25mm or whatever is correct. This method held the flywheel as I loosened the nut. Checking for Faulty Trigger on Mercury Outboard Motor made simple. . A woodruff key is installed in the hub of a pulley or gear so that the pulley or gear does not slip off the shaft it is attached to or spin freely. If your engine is equipped with a flywheel clutch, remove it while holding the flywheel with a flywheel holder or a flywheel strap wrench. 005”. If there is a flywheel brake, as usually found on homeowner's lawn mowers, it must be released from the braking position. How to Remove Carburetor. 1995 Mercury 90-HP flywheel. If it did, back the sensor out approximately 0. Starter Removal and Installation Instructions 1 nut. 2013 · I am attempting to remove the flywheel on my Force 50 HP outboard and it will not budge! I have a puller, have tried heat, penetrating oil all the normal and proper procedures but I probably have a 150 Ft. 4. attach a chain to the flywheel and attach the other end to a good truck. 1 person found this useful. - 2003, Mercury Marine Page 1 of 18 INSTALLATION MANUAL 75, 90 AND 115 HP (4-Stroke) NOTICE TO INSTALLER: After completing assembly, these instructions should beThe flywheel nut takes 145 ft. Cannot remove flywheel . 2008 · I have a 1969 55hp Chrysler outboard motor. Make sure you mark the flywheel and ensure the timing decals are in place. Remove the nut completely. Let in water from the cooling water galleries and fuel/air out the side of the crank case. Break the oil pan seal. Disconnect the transmission by removing the retaining nuts which attach it to the engine block. Replace the plugs, drain the carbs, hit the grease fittings, linkages, change the lower unit gear oil and store the motor upright on a stand. put a dab Back to Evinrude. Removing Flywheel Tools Needed: 41mm (1&5/8") six point socket, 5/8" socket, breaker bar for socket, wood chisel, Tommy bar, hammer, 19 X 22mm open end wrench, and a puller. back off flywheel nut a few turns, grab just above Help Removing Outboard Fly Wheel Sign in to follow this . Remove the two retaining nuts and washers from the upper mount studs. Use transom drilling fixture (91-98234A2) or attach (tape) engine mounting template (lo-cated in this manual) to boat transom. Something was lost in translation. How to Remove a Woodruff Key. 1 Introduction This booklet contains the quick reference and basic trouble-shooting information previously found on Tecumseh wall charts and in the Technician's Handbooks. There is a 2 hole pattern also, not sure what that fits. This lead may be attached to the starter with a spade connector, plug, nut, or screw. Hold the flywheel in a stationary position with a strap wrench and remove the large nut that holds the flywheel to the crankshaft. $85. well this may seem like a dumb question but i had to pull the fly wheel off my motor yesterday to replace the coils which fixed my problem i posted last week about a slow boat. Step 3 – Disconnect the Transmission. 26. Flywheel, Flywheel Collet, and Flywheel Nut, Inboard and Outboard Marine hey boat tech need some help on how to remove the flywheel from a 1978 9. Don't take it all the way off, as it will keep the flywheel in place when it pops up. How to Replace an Engine Flywheel What You'll Need Disconnect the cooler lines using a flare-nut wrench. How to Remove a Flywheel on a Johnson / Evinrude / OMC Outboard Motor motor is sometimes necessary for resolving ignition problems with points or coils which are located underneath the Re: small outboard flywheel removal/devon. Loosen the flywheel nut by using an impact wrench. Bend down the lock tab on the flywheel bolt using the wood chisel, Tommy bar and hammer. ask. heres a pic of the flywheel and the nut that has been broken off of the housing. Torque locknuts in 3 progressive steps until secured. Trying to adapt an automotive harmonic balancer removal tool will not work and may cause injury if something breaks while under tension. Looks like it's a 1" nut, and I went to Homedepot, they are selling a set of long sockets at price of 27. to/2sFeZpG I am participant in the Amazon Services LLC Associates program, an affiliate How to Remove a Stuck Flywheel on an Outboard. It can be repaired. Move the remote control handle from neutral into forward and advance the handle to full speed position. all warn against using any type of wheel puller to remove the flywheel. at the dealership was unable to find that particular tool in the manual that holds the flywheel in place. pdf), Text File (. KD makes a good one. They require no battery and, in general, give good reliable service. (25. Make sure the off-set lifting eye is aligned to the REAR of the outboard. Tried putting the bike in gear and applying the brakes, but the flywheel kept turning. 6. 5 N·m). lbs of torque on installation so it it even higher for removal. Pulling a flywheel on a vintage outboard motor is sometimes necessary for resolving ignition problems with points or coils which are located underneath the flywheel. 00. com ® Categories Cars & Vehicles Miscellaneous Vehicles Boats and Watercraft Powerboats How do you test points for outboard motor? How do you test points for outboard motor? SAVE CANCEL This Mercury FT2909 KNOCK OFF NUT Flywheel Removal fits the following models and components:. It will come off with a pop. Slowly return the handle back to the neutral. G. I do recommend that you remove the nut from the top of the flywheel and soak down the crank end with some penetrating oil to help get the flywheel to break free. How to Remove a Stuck Flywheel on an Outboard. Thread lifting ring into Torque nut to 35 lb. It is not "similar" to the Mercury tool. To reveal the flywheel, pull the transmission towards the back of the car, once it has been disconnected. If there is a spark, the magneto can be regarded arm. Remove flywheel cover and spark plug cover. Use a strap wrench to hold the flywheel while unscrewing the nut. casting of tool to remove & install ratchet type flywheel nut on 1941 - 1954 models exceptKE3, KF3, KF5, Mark 5, Mark 6 & Mark 6A. While holding the flywheel steady with a flywheel holder, loosen and remove the flywheel nut with an adjustable wrench. Removal of Mercury 9. Outboard pull start recoil rewinding. Might take a couple of times, but it'll work almost as well as an impact wrench. Mercury Outboard 65hp 650 3-cyl Flywheel Nut Ring Gear 4591A6 1972 1973 1974 Add to watch list Remove from watch list. So far I've tried a gear puller in the three holes in the flywheel, and only succeeded in bending the puller. Removal can be simple if you have the right tools. Remove Nut on Top of the Outboard Flywheel. as you can see its impossible to heat it up as it covers the coil etc and i really dont want to damage those as the motor sort of runs (timing is out a bit)and reuse them when i can get it removing the flywheel This is a good view from the side. Small Engine Repair: How to Remove a Flywheel without a Puller on a Harbor Freight Predator Engine. Use a correct puller (make or buy) threaded into the (usually) three holes in the flywheel. Remove the nut was easy but not even with one person at the flywheel holder and other at the wrench something happen even after the flywheel/crankshaft area around the thread been soaped in some kind of WD-40 oil Turn the flywheel puller bolt clockwise with a socket until the flywheel loosens from the shaft. to/2roo4PB Evinrude Puller: http://amzn. Replies: 7. The puller works by engaging threads on the INSIDE of the hole that the nut goes down into. I purchased my puller from Bike Bandit. Status: GelöstAntworten: 7Outboard Boat Motor Special Tools 519-S48 …Diese Seite übersetzenhttps://www. 9 hp - Boating question90-10216040 JANUARY 2003 Printed in U. Remove the belt first from the driven gear and then from the drive gear. dollars based upon Bloomberg's conversion rates. 2011 · yeah, to get the nut off. 2014 · remove the flywheel cover and park the bike one one side. Turn the clutch counterclockwise to remove from the crankshaft. This will penetrate and break down any stick oil and . How to Remove a Lower Unit Johnson Outboard Motor. 2019 · I assume that when you say “aluminum mag drum” you mean to say “flywheel”. It has never been removed in 43 years and the nut has become frozen in place. Take off flywheel cover. Attach a Tecumseh flywheel puller over the tip of the crankshaft and attach the bolts of the puller to the flywheel. How To Remove A Outboard Motor From A Boat. 9. No spark? How to test CDI ignition on an outboard motor. How A Stator Works & How To Test video. This is a must have when replacing prop shaft seals or completely rebuilding a lower unit. Buy a genuine Mercury Quicksilver or aftermarket part. Slickdeals Forums Tech Support Which tool can unscrew this nut? Search This Thread Sign up for a Slickdeals account to remove The flywheel nut is 1965 Johnson Seahorse 5 Hp Outboard Flywheel + Nut + Dust Cover. How to Remove Gasoline Tank. Mercury Outboard Motor Installation Guide - Download as PDF File (. NOTE: In some vehicles it may be necessary to rotate or change the angle of the starter or loosen the How to Remove Stuck Nuts and Bolts Hint: Use Fire and Ice Stuck Fasteners A Constant Source Of Frustration For Do-It-Yourselfers On marine engines and outboard and stern drive lower units the problem is compounded because corrosion is accelerated by damp, salty air. 9 mercury outboard 9. remove the flywheel nut counter-clockwise. Remove the flywheel (with the appropiate puller) and get a repair kit. Removing Flywheel Tools Needed: 41mm (1&5/8") six point socket, 5/8" socket, breaker bar for socket, wood chisel, Tommy bar, hammer, 19 X 22mm open end wrench, and a puller. There were some chrome pieces, including the drive shaft, throttle, and sometimes the exhaust manifold but this varied depending on the model. Start Terminal + Cable Terminal The mounting bolts may be accessible from either the starter side or the bell housing side (as shown in the photo). Wizard Outboard Motor Forum. (CAUTION; Be positive flywheel nut is tight. I have seen flywheel holders on ebay for about $100 US. YB-06229 Driver Handle (Small) This tool is used in many applications with the appropriate adaptors to remove and install seals and bearings. Mercury Marine 9. When a nut or bolt won't budge, don't lose your temper. Remove throttle cable. strip the plate completely, keeping in mind where each fastener will be located. Remove the long center bolt b. Beyond the Sea…horse!: Outboard motor restoration step by step…Day one! Using a flywheel puller from the local auto parts store, and three grade 8 hardened bolts, the flywheel must be removed to get to the magneto ignition. Remove ignition cover. Use the correct size allen wrench and remove all of the retainer screws. Use Of socket wrench recommended). Place the three holding hooks of a harmonic balancer puller underneath the bottom lip of the flywheel. The parts are in good working order. Sorry I can’t post a photo. It seems impossible to strip the threads if the screw was fully threaded in …Flywheel removal is necessary in order to replace a sheared flywheel key, to service ignition points and condenser on older engines, to replace a stator, or to remove the crankshaft. Nov 12, 2002 Yes I was worried about removing the flywheel nut. Sports & Fitness. Thread the flywheel puller onto the flywheel and tighten it with an adjustable wrench. Place a flywheel strap around the perimeter of the flywheel and hold it taut. Use a high quality forged puller and tap the flywheel with the puller in place tightened up. Then you will need a puller to pull the wheel. Thread the flywheel puller into the flywheel by turning the puller counter clockwise (left hand thread). Not really, but you will most likely have to have a puller to get it off of the crankshaft. Tip: on the HD-25, to remove the magneto, You will need a special puller to remove the flywheel on your Z50, XR50, & CRF50. Honda Outboard Timing Belt Removal Part1. 08. as you can see its impossible to heat it up as it covers the coil etc and i really dont want to damage those as the motor sort of runs (timing is out a bit)and reuse them when i can get it >> Loosen the flyweel nut and apply WD40 (or similar) to shaft - leave overnight. 2015 · The better option is to remove the plugs and starter, so the only thing that can prevent the engine from turning is something frozen to something, like rings rusted to cylinder walls or broken cranks. Replace the aircleaner, remove the spark plugs and spray maybe an ounce into the cylinders while hand cranking the engine. Remove transaxle mount retaining nut, then engine to frame mount nuts. Replaced a stock flywheel on a 07 yz 250 with a GYTR unit but was unable to torque the nut 40 ft/lbs. How to service and replace your water pump impeller on a mercury outboard. 20. Install flywheel key. In order to get a satisfactory grip, It might be necessary to invert the pulling plate on the balancer as is shown in the figure below. If the car isn’t already on jackstands, now is the time to get it in the air. Discover ideas about Starters. The breaker points on a magneto ignition are often located under the flywheel. If the nut is the cog type that no wrench will fit, wrap a piece of web belt or leather belt around the nut and remove it with a pipewrench. i am going to remove one of my other villiers to see exactly how they are attached before i do anything. Using a screw driver, pry up the Core from the dowel pins which position is on the stator plate. 3. You can make one or buy one at Harbor Freight. It would be a real shame to get it turn over only to cook it through a dried up impeller that breaks its self to bits. Disconnect the spark plug lead and secure it away from the spark plug. For best results, please be specific and be patient. Viewing 2 posts - 1 through 2 (of 2 total) The flywheel nut takes 145 ft. Re: How to hold flywheel for removal The plumbers strap wrench works good, I use one on my outboard motors (aluminum flywheels) all the time. Needs a puller . Return to Saving Old Seagulls Main Page Board index General General Topics; got a neighbor to hit the nut while I held the flywheel - took a couple good whacks This method held the flywheel as I loosened the nut. Apply another 1/4 turn to each nut, and repeat the tap. 1 5/16 Flywheel Socket: http://amzn. Bolt the hole thing to the fly wheel and do up the center nut and bolt. Install flywheel, washer and nut onto end of crankshaft. Do it the correct way Troubleshooting Outboard Motor Magneto Ignitions Introduction Your outboard motor won’t start. Repro. The flywheel is held on with a keyed taper, and a 15/16" nut. 5. Mercury Mercury & Mariner Outboard Parts by HP & Liter 25HP 0E268781 THRU 0E287999 - Belgium - Cat. The only puller I can get on it is a gear puller. 29. 05. 1995 Mercury 90-HP flywheel. Leave about one turn of space free for the flywheel to pop up into. 1) Remove all mounting bolts and hardware 2) slide the starter out of the vehicle. plate/driveshaft housing. The form below allows you to search for car, truck, motorcycle or boat parts in real time. turned out to be some large magnet …01. How To REMOVE a FLYWHEEL on a Briggs and Stratton Riding Lawnmower engine motor. View parts diagrams and shop online for FLYWHEEL AND IGNITION COMPONENTS parts, 1979 Mercury Outboard 7. Very versatile tool. (47. How to Remove a Flywheel on a Johnson / Evinrude / OMC Outboard Motor motor is sometimes necessary for resolving ignition problems with points or coils which are located underneath the Can't remove flywheel nut on 85hp force. Sort by Featured Best Selling Alphabetically, A-Z Alphabetically, Z-A Price, low to high Price, high to low Date, new to old Date, old to new Old British Seagull outboards had a lot of brass on them: the gas tank was brass; almost all the nuts were brass. 1) a tool to hold flywheel while you loosen or tighten nut. hey boat tech need some help on how to remove the flywheel from a 1978 9. You need a 15/16" socket to remove the nut. The following tighten torque specifications and important fasteners are examples of torque specs you will find in a Suzuki manual. 30-day returns. you need a good quality automotive or marine gear puller. To remove the main nut, you need to keep the flywheel from turning. März 201529 Jul 2011 Remove Flywheel on Honda 1997 BF50. Before you remove the flywheel key on a Suzuki 115 hp outboard motor you need to make sure you disconnect the sparkplugs and remove the flywheel nut. This could be dangerous to you and damage your charging system! 3 Remove the start terminal lead (small lead). In this situation, the flywheel holder is like a pry bar with a pivoting arm that is used to lock into the teeth of the ring gear. Ignition 1949 thru 1973 : These series of motors used a magneto ignition system with points and condenser ignition which shared common parts with many of the other Johnson / Evinrude motors of the same era. d) If the ignition has spark, finger tight the nut on the outside of the heat shield and coat it with RTV. In this picture the Rear Main seal has been removed. a strap wrench will work, or a tie down strap, it is much easier to use an air wrench to remove the flywheel nuts. Remove the base, the pulser coil and the stator. If you don't have the right tools, you will likely become frustrated, and you may even cause damage to your engine. For hundreds of years makes models. aspEasily remove the spanner nut that holds the bearing carriage in your Mercury/Mariner outboard motor lower unit. View Member Profile Find Member's Topics Find Member's Posts This may be rudimentary but I need to remove the flywheel in my Johnson 9 1/2. A downloadable repair manual is a digitally delivered book of instructions providing step-by-step repair procedures, maintenance and a troubleshooting guide. May even have the flywheel nut replacement. to/2roo4PB Evinrude Puller: http://amzn. These will be to mount a puller to. For a really great strap, use an old automotive serpanteen belt find them laying along side the roadway all the time. (1) Remove the flywheel nut. Up for grabs, I have a stator and flywheel Assembly removed from a 1999 40 HP Evinrude outboard. Remove two more screws, if equipped with dual points. F. Stuck hardware occurs when a bolt or nut gets corrosion between the threads and they won’t budge. php?t=1893321. With the flywheel removed you are now looking at the Rear Main bearing and bearing plate. Apr. a strap wrench will work, or a tie down strap, it is much easier to use an air wrench to remove the flywheel nuts. Place a flywheel strap around the outer rim of the flywheel and pull it taunt. Standard lefty-loosey thread. 31. I have always been able to remove the flywheel nut on the crankshaft with a long wrench handle and the blade as levers to work against one another. $40. If you work on a boat you already know nuts and bolts freeze with frustrating frequency. 2011 · When you remove the flywheel retaining nut from the crankshaft, put it back in place before you put the puller in place. ft. Use flywheel puller to remove flywheel. 5 HP, MQ14E. Set the cowl case aside. All Before you remove the flywheel key on a Suzuki 115 hp outboard motor you need to make sure you disconnect the sparkplugs and remove the flywheel nut. Flywheel Nut . 95 shipping available. A. Homemade flywheel strap wrench intended to secure rotating parts in position during maintenance operations. com ® Categories Cars & Vehicles Miscellaneous Vehicles Boats and Watercraft Powerboats How do you test points for outboard motor? How do you test points for outboard motor? SAVE CANCEL How To Remove A Flywheel Without Flywheel puller on Clinton outboard or any Engine Sometimes I don’t don’t have a Flywheel Puller I try This Works Every Time… Rating: Views: 73,157 views Once the driveshaft reaches the bottom of the power head, rotate the flywheel to align the splines on the powerhead to that of the driveshaft. Remove nut on top of flywheel. Rotate the crank shaft until the alignment marks of the crank shaft and the cam shaft are in the proper positions. The flywheel on an outboard will need to be removed when repairs are needed such as the motor not starting properly. Remove magpu from flywheel and place flywheel over magneto making sure key alignment is checked. If you have no idea how to remove a flywheel we do not recommend you attempt this task. Place a mark (a) on the cable against the cable end guide. You have the wrong puller. 201815. Remove inboard flywheel metal shield, then start. 2014 · you need a good quality automotive or marine gear puller. Before you remove the flywheel key on a Suzuki 115 hp outboard motor you need to make sure you disconnect the sparkplugs and remove the flywheel nut. Repeat until there is substantial, but not major, pressure on the flywheel retaining nut under the flat plate, then tap the center of the flat plate (directly above the flywheel nut) once lightly with a hammer. The flywheel has angled notches for a pull cord, and low and behold inside the motor cover was a pull cord with a wooden handle. Before painting, remove all the old paint. Then, the puller has a bolt in the center that presses down through the center onto the top of the crank. How to Remove the Lower Unit From a 1974 Johnson Outboard When you need to remove the lower unit from a 1974 Johnson outboard motor, safety is the first order of the day. No, the shaft is tapered and there is slot with a keyway in it to lock the flywheel to the shaft when it's spinning. 2010 · DO NOT remove the bolts from the flywheel and try to use a steering wheel puller. Use the off-set lifting eye to support the engine. 201718. Mercury outboard power head removal. Removing a flywheel is a job In my very limited experience, the flywheel nut cannot be removed unless an impact driver is used. 1989 30HP 16 Jun 2013 Home · Forum · Engine Repair and Maintenance · Force & Chrysler Outboards. If the flywheel ever becomes stuck or otherwise damaged, it will have to be replaced. 4 10 Tricks to remove that Stuck, Seized, or Stripped Bolt/Nut One of the biggest frustrations when disassembling a vehicle for restoration, or even repair, is the dreaded seized or stripped bolt. 2015 · Pulling a flywheel on a vintage outboard motor is sometimes necessary for resolving ignition problems with points or coils which are located underneath the flywheel. 2005 · Also, to remove the nut from the crankshaft, use a socket and ratchet wrench. Remove throttle cable. Once the keeper is removed, shift the lower unit into forward and remove the nut from the upper shift rod. $139. I cn add, however: When you remove the flywheel retaining nut from the crankshaft, put it back in place before you put the puller in place. 95Amounts shown in italicized text are for items listed in currency other than U. Fasten the wheel puller to the flywheel with the correct sized bolts into the threaded holes in the top of the flywheel, and tighten the center bolt on the top of the crankshaft until the flywheel comes free of the crankshaft. 1997 · I work as an automobile mechanic and motorcycle mechanic. If a starter shim tab can be seen protruding out from between the mating surfaces of the starter and the block, remove the outer bolt first, then loosen the inner bolt. 2) a puller to correctly remove flywheel. Senior Member 2,498 RE: 2000 ficht 225 flywheel removal. Ships from United States . Place a flywheel strap around the perimeter of the flywheel and hold it taut. Turn flywheel puller center nut clockwise with an impact set to low to remove flywheel. Last Post: 02-18-2010, 09:55 PM. Most Mercury stators or held in place with 4 or more allen head screws. Now, I am assuming that you have some idea of how a outboard motor functions and understand how to remove and reinstall the flywheel. dollars and are approximate conversions to U. Let's talk about the Points system first. 9 evinrude i have been trying to take the nut off of this outboard by truning the nut ccw on the flywheel and do they make a specil tool for holding the flywheel on this model because i haveing a hard tjme holding the flywheel still i have not not ran into this before cant get the nut off thanks remove the flywheel cover and park the bike one one side. If you want to know how to remove a Johnson 130 outboard motor's driveshaft, you'll also want to know how to drain the gear oil from the lower unit. hardware, anodes, control cables, oil warning module, power trim relays ing fixture into the threads of the flywheel. How to Remove Crank Casc and Crank Shaft. Yes, a strap wrench will work for removing the nut but so will a simple flywheel holding tool you can go buy a 1" wide piece of flat stock from the hardware store. 56280 57522 Flywheel Key Flywheel Washer 90-857138R1 MAY 2000 Page 2A-1328 Fbwheel Magneto a fixed point, and a moving pojnt mounted on a breaker Ikad. To do this: a. Hold the flywheel in place with a flywheel holder, and place the clutch tool over the clutch on top of the flywheel. Johnson Evinrude 1971 To 1989 1 To 60hp Service Manual Pdf DOWNLOAD HERE JOHNSON/EVINRUDE outboard service manuals in adobe pdf format a repair manual for 1971-89 outboard 1 to 60hp this cd is 237mb 640 pages contents listed below: INTRODUCTION Filling Lower Unit CLEANING, WAXING, POLISHING Propeller Installation CONTROLLING CORROSION SHIFT WITH Page 147. Remove the screws that hold the mounting bracket to starter motor with a standard slotted screwdriver. It grips the teeth on the flywheel very well. Mercury Outboard Powerhead Removal I have several pages entailing the gasket replacement process for these particular Mercury Outboard Models (650 - 700). And again, a good pneumatic impact wrench works for that effort well also. Flywheels, Collets, Flywheel Nuts, Break-in Accessories Flywheels, Collets, and Flywheel Nuts for all size engines, inboard and outboard. 8. FAST $3. # 90-854006 - LIGHTNING 3 CYL Tools, Special Easily remove the spanner nut that holds the bearing carriage in your Mercury/Mariner outboard motor lower unit. Before attempting to take off the intake manifold, be sure to relieve the fuel pressure, remove batter cables from both the positive and negative battery terminals, and remove both side covers. 2006 · I am working on an old (1987-1989) K & B 3. If you decide to replace gasket that surrounds the camshaft, you will need to pull the flywheel off. Pull the condenser wire, or wires, from the spring clip. remove the flywheel cover and park the bike one one side. Engine flywheels are normally highly durable, but if the teeth of the flywheel become worn, which they will200/225/250 OPTIMAX Page 7 of 38 Installing Outboard 1. Its been sitting in a bath of liquid wrench for days 3 claws pullers I have wont fit inbetween the case n flywheel. Easily remove the spanner nut that holds the bearing carriage in your Mercury/Mariner outboard motor lower unit. First remove the flywheel nut, washer and pull rope collar from the top of the flywheel. Notes about Husky flywheel pulling-. Remove puller, flywheel nut, washer, flywheel and key. Consists of a spark plug socket fastened to a length of seat belt strapping. 7. I [want] to borrow a flywheel nut to remove a c. I am attempting to remove the flywheel on my Force 50 HP outboard and it will not budge! I have a puller, have tried heat, penetrating oil all the normal and proper procedures but I probably have a 150 Ft. To Protect Battery From Short Circuit Proper Lubrication oi …c) Remove the flywheel and check to see if the trigging magnet struck the sensor face. Go around the screws turning them 1/4 turn each. For exact tightening torque spec's locate your exact model and year Repair Manual to acquire the correct information for you motor. Larger Optimax outboards run the same water pump, as do Mercriuser alpha sterndrives. You are putting mix in there and not burning it. Use an electric, pneumatic impact to remove flywheel nut. I [want] to borrow a flywheel nut to remove a c. You will need to lock the flywheel again while you're tightening the puller down. Now you can hold the flywheel steady while you tighten or loosen the flywheel nut!! I hope that explains it well enough. 75hp, 90hp, 115hp, 125hp. adapters to remove and install seals and bearings. i was out fishing today and i went to start it up and heard a horrible sound. f) Remove hex wrench. Autor: highlandoutboardsAufrufe: 128KHow to hold flywheel to remove flywheel nut??Diese Seite übersetzenwww. It actually came off easily with a home made flywheel holding tool. Make a "matchmark" across the side of starter's two end caps, and the starter housing with a nail, to match the caps to the housing. Removing Flywheel. Saving Old Seagulls Owners Forums. If you need to remove a flywheel you need to understand the taper at end of crankshaft and the flywheel nut forces the hub down Flywheel Holder Mercruiser 91-52344 Use to hold flywheel for the removal and reinstallation of the flywheel nut. take the axle nut off and using a large brass drift or hardwood, drive the axle out of the bearing-hub assembly. E. Remove the black plastic keeper using a dull knife, pick or similar tool. i tested the motor already and its good as new but just dont want it to shoot off as all i did was tighten it down. 2016 · This may be rudimentary but I need to remove the flywheel in my Johnson 9 1/2. Enter “BikeMaster Magneto Flywheel Puller for Honda, Kawasaki, KTM, Suzuki & Yamaha” into the search bar to find the correct puller. Status: GelöstAntworten: 1Removing Outboard Flywheel | HubPagesDiese Seite übersetzenhttps://hubpages. But I'm afraid to tighten too much. DO NOT try this without the lifting, as you may damage internal parts. 4) a torque wrench to tighten nut to correct torque value. to remove the stator, locate 4] phillips screws close to the center of the plate and unscrew them. I pulled it with a low cost You can remove the flywheel from a mercury outboard motor by keeping the flywheel remove the impact wrench and turn the flywheel nut by hand to remove it. Johnson Evinrude Outboard Repair Service Manual connectors, prop nut, oil seals, nut. Mercury Marine Outboard Mercury Outboard Powerhead Removal. I threaded the pull cord through the engine lift ring, and slipped the knotted end into the notch. This is the only nut you need to remove. The outboard flywheel is attached directly to the crankshaft. php? If possible leave the retaining nut #6 on but slackened26. Use a socket and wrench to loosen the flywheel nut. How To Test A Trail Tech Stator. By venicefl1 in forum Honda Outboard Forum. Use caution, as some of In my very limited experience, the flywheel nut cannot be removed unless an impact driver is used. To use the crane, you will also need to get a flywheel nut with ring in order to secure the engine. D. Then, you will need a too…l to keep the wheel stationary as well as a lobe wheel peeler. Also, to remove the nut from the crankshaft, use a socket and ratchet wrench. See specs for size and compare to your application. Remove front engine mount bracket from block, then outboard flywheel/starter plastic shield. This flywheel holder is specified in the Mercury service manuals however it will work for many outboard flywheels, including Johnson, Evinrude, Suzuki, Honda, Chrysler, Force, Mercury, Mariner, Yamaha, Sport Jet, etc. DOWNLOAD MERCURY-MARINER REPAIR MANUALS. Classic Vw Beetle Torque Master Tool Remove Rear Hub Nut And Engine Flywheel Bolt. Remove the 9 bolts that fasten the oil pan to the cylinder block and cylinder head. 2014 · I am currently attempting to remove the freewheel hub off the back of the flywheel. Remove the forward nut and four bolts on the side of the lower units (two bolts on each side) 6